Why Manufacturers Should Focus on Production, Not Just Software In today’s competitive manufacturing landscape, investing in software alone may seem like a quick fix for operational challenges. However, these products often provide short-term relief without addressing the underlying complexities of manufacturing processes. Instead, manufacturers should seek comprehensive business outcomes solutions, that not only [...]
Turning Shock into Opportunity Imagine this scenario: You install an advanced OEE (Overall Equipment Effectiveness) software system at a manufacturing facility, and the initial reports reveal an OEE of just 40%. The General Manager or CEO, who has always believed the factory was running effectively, is shocked, horrified, and sometimes even in denial. [...]
Collecting OEE data provides a snapshot of how effectively your equipment is operating, highlighting areas of availability, performance, and quality losses. This data forms the foundation upon which decisions are made to drive improvements. However, data collection alone does not yield results; it is the analysis and subsequent actions taken based on this data [...]
Find your Balance In the quest for manufacturing excellence, Total Productive Maintenance (TPM) and Overall Equipment Effectiveness (OEE) are more than just strategies—they are philosophies that shape our approach to maintenance and performance. Understanding their synergy is crucial for driving true operational success. TPM and OEE: Philosophical Foundations [...]
If you're in the Fast-Moving Consumer Goods (FMCG) industry, you know the drill. It's a cutthroat market where efficiency, cost control, and quality can make or break your business. Today, let’s discuss how OEE can be a game-changer for your operations. OEE is your Secret Weapon Think of OEE [...]
Why Less is More in Continuous Improvement In the realm of manufacturing productivity, Overall Equipment Effectiveness (OEE) stands as a pivotal metric. However, there's a common misconception in our industry: the belief that more data and more complexity lead to better outcomes. Today, let's challenge this notion and advocate for a back-to-basics approach [...]
In September 2014, Arno Koch, a globally acclaimed OEE and Lean coach from the Netherlands, graced South Africa with his profound knowledge, engaging local manufacturers and industry leaders. Known for his motto "To Learn and Teach - To Search and Guide," Koch's visit was a beacon of inspiration for the manufacturing community. [...]
Overall Equipment Effectiveness (OEE) OEE is a measurement tool used in TPM (or Total Productive Maintenance) to reveal how effectively machines run. Let's discuss various factors that form part of the OEE calculation and how losses negatively influence machine effectiveness within the manufacturing environment. Contents: Six Big Losses Understanding the OEE formula [...]
What is a Nonconformance? ISO 9000 defines it as the non-fulfillment of a requirement. When an organisation is subject to an audit, it is this ‘monster’ that must be avoided at any cost. A nonconformance is often interpreted as somebody not doing their work properly. It is also seen as a sign of failure [...]
The recent global pandemic has put more pressure on almost every industry than ever before. We have seen emerging trends in digital transformation and automation increase in popularity, as business owners have been forced to realize, with urgency, the need to implement improved policies and strategies. However, there is still some hesitancy with regards [...]
